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Process Engineer - Shear International Co. Ltd

Qureos

Qureos

Mecca Saudi Arabia
Posted on Jul 24, 2025
Shear International Co. Ltd is looking for a Process Engineer in its Steel Foundry & Iron Casting Project in Jeddah KSA. The Process Engineer is responsible for developing, monitoring, and optimizing manufacturing processes within the steel foundry to ensure consistent production, high-quality castings, and operational efficiency. This role focuses on improving productivity, reducing waste, and supporting defect-free casting through process innovation, documentation, and technical troubleshooting.

🛠️ Key Responsibilities

🔧 Process Development & Optimization:

  • Develop and standardize process parameters for each casting operation (molding, melting, pouring, fettling, heat treatment, etc.).
  • Analyze and refine foundry processes to improve yield, reduce cycle time, and minimize scrap or rework.
  • Implement and monitor process controls to ensure stable and repeatable production.

🔍 Troubleshooting & Problem Solving

  • Investigate process-related issues causing defects or downtime.
  • Conduct root cause analysis (RCA) and implement corrective/preventive actions (CAPA).
  • Work closely with quality, maintenance, and production teams to resolve technical problems.

🧪 Data Collection & Analysis

  • Monitor production data and KPIs to identify process trends or deviations.
  • Use tools such as SPC, FMEA, and Six Sigma methodologies to analyze and improve processes.
  • Generate reports to track improvements and highlight cost-saving initiatives.

📘 Documentation & Standardization

  • Create and maintain process documentation such as work instructions, SOPs, and process flow diagrams.
  • Ensure compliance with internal quality systems and external regulatory standards.

🤝 Collaboration & Support

  • Support new product development and trial runs by defining optimal process parameters.
  • Assist in the commissioning of new equipment or tools and train operators on new procedures.
  • Provide technical support to production and maintenance teams.

📌 Qualifications & Requirements

  • Master’s / Bachelor’s degree in Mechanical, Metallurgical, Industrial Engineering or a related field.
  • 3–6 years of experience in foundry or heavy manufacturing environment.
  • Strong knowledge of steel casting processes and equipment.
  • Familiarity with Lean Manufacturing, Six Sigma, 5S, and Kaizen principles is a plus.
  • Analytical mindset with excellent problem-solving skills.
  • Good communication skills and the ability to work cross-functionally.
  • Proficient in MS Office and production-related software; experience with ERP systems is a plus.